Showing posts with label Indonesian Vespa restoration. Show all posts
Showing posts with label Indonesian Vespa restoration. Show all posts

Thursday, January 12, 2012

Happy New Year 2012

Merry Christmas! Happy New Year! Welcome to 2012. I'm looking forward to an exciting year ahead. The long awaited DKW is due to arrive at the beginning of February. Importing the car has been a long and tiring exercise - not least for the seller - but its almost over now. I'll write up a summary of the process and its challenges shortly.

Outside the iconic Dingo Flour building in Leighton.

After several weeks of unseasonably wet weather the Christmas and New Year were days of glorious sunshine so I tuned up the Ariel and took her out on a couple of long runs to Fremantle, up the coast and around the river. It was a real pleasure to be out on the road and the bike ran like dream. Whenever I stop when I'm out with the bike people always come over for a chat, even on a run up to the local shops. Of course I enjoy the chat. It's always a pleasure to share the interest with people.

I often ride past the port where the roll-on roll-off ships berth. At Christmas the 'Hoegh Africa' Autoliner was in port delivering a load of heavy industrial vehicles and what looked like a fleet of Hyundai's. I stopped to watch the ship leaving port and wondered whether the Deek would be hitching a ride shortly.

The following week I got my answer - No. The Deek was booked on the MV Tijuca, currently on route from Southhampton, UK to Port Elizabeth, South Africa with a load of luxury cars aboard. After Port Elizabeth she will stop in Durban on the 20th of January where she picks up the Deek and heads across the Indian Ocean.

Here is a handy link that actually gives the GPS co-ordinates of the ship.
http://www.marinetraffic.com/ais/shipdetails.aspx?MMSI=259805000
On 16th of January she was off Cape Town, South Africa.

As I rode along I noticed this Ford Thunderbird parked dockside. I wonder if its a recent arrival or is awaiting shipping? I'll have to keep an eye out for it at Big Al's Poker Run this February. http://www.bigalspokerrun.com.au/index.html

"And during the meanwhilst..."*
Sadly the Ariel is the only one of my machines fit for the road. The Troll broke down again shortly after I got it back on the road. Firstly the steering started to become unstable. At only 70 kilometres per hour the front end shuddered disturbingly, but there did not appear to be anything obviously wrong. I was about to take the Troll back to the Vespa Shop for a thorough going over but then the kickstarter broke and she wasn't going anywhere.

It took a couple of months to get the Troll dropped off at the Vespa Shop and then, after diagnosis (sheered teeth on the kickstarter damaging the gearbox), it's taken almost two months to source the replacement parts. I'm hoping the Troll will be back on the road by February as I want to drop the Ariel off for a bit of tender love and care.

The Vespa has been off the road even longer than the Troll. It is now most definitely displaying all the signs of a poor quality Asian restoration. Almost all of the 'chrome' has degraded to rust - despite the Vespa having hardly been on the road and always stored under cover in my garage. Poor quality shabby reproduction rubbish!

More seriously the rear wheel is dangerously loose making the scooter unroadworthy. According to Ivo at the Vespa Shop this is a common problem in Balinese and Vietnamese restorations and is due to the use of poor quality materials that are not designed to bear the kind of forces associated with road use. I found this out to my surprise when I replaced the Vespa's exhaust back in 2009. Instead of correct sized automotive parts, the exhaust was held on by roofing bolts which where the wrong size and packed out with washers. Even the engine and rear axle is mounted using a jumble of household odds and ends. They might last for a while - two years in my case - but they always fail and if it fails on the road the results can be catastrophic. Ivo has seen this dozens of times and it infuriates him as it only takes a small effort to use the right quality parts to avoid this issue in the first place.

If you own a Balinese or Vietnamese Vespa I can only suggest you get it properly checked over.
For a great insight into dodgy Asian Vespa restorations go no further than Brett's blog - The 71 Sprint V and Me - http://71sprintveloce.blogspot.com/

This is not to say the Vespa is a write-off. It still runs pretty well and remains a handsome machine. When I get the time and money I'll have her fixed up so that it's road safe and then I'll sell it. I really don't have the space or time to ride it anymore.

And finally there's the Heinkel, which remains in stacked in a pile of boxes at the Vespa Shop. For a variety of reasons neither the guys nor myself have attempted to tackle the restoration. I think I'll bring it all home again shortly and put the project on ice for the time being. With the DKW due in shortly I expect I'll be busy over the coming months. As crazy as it may sound, the cost of the DKW including shipping, is probably on par with what it would end up costing me to complete the Heinkel restoration! http://www.vespashop.net.au/

Sunday, May 25, 2008

Ups Downs and Roundabouts

Well, it has been an interesting week.

We finally came to an arrangement over the transport and the Heinkel and Troll have finally been shipped as of Friday 22 May. It will take approximately two weeks for them to arrive. I'm very excited.

So that was the good news. But on all other fronts it's been a terrible week. Firstly - and of course this has nothing to do with scooters - but work has been a real mess. There is a pall of gloom hanging over my work at the moment as the main project I am on continues to descend in disaster. Political forces are preventing me and my co-project manager taking the steps we need to resolve the problems and get back on track. It's all very disheartening.

To add to my woes I dropped my bike during a lesson for my motorcycle license. How embarrasing! As soon as we hit the road it started to belt down with rain - the first time I'd even ridden in the wet and as we came to a roundabout I locked the front wheel and stacked it big time. Fortunately the most damage was done to my pride. I walked away with a scrape on the knee. The bike was okay too. But it shook my confidence a little driving on the wet roads. Oh well, could have been much worse.

And to add to my sense of gloom - the Vespa is f-cked again. The indicators haven't worked since I got the bike back from Sam. Following his advice I replaced the dodgy old battery and replaced all the globes - three were broken. But as soon as the bulbs were fitted, suddenly the wiring went. Only the right hand turn signals would work and they did not pulsate at all. Occasionally when I turned the handlebars hard left the left lights would come on which indicates to me the wiring was compromised when the front end was replaced. Sam and I had had a conversation about that after I picked up the bike and he'd indicated quite clearly this was not a job he was keen to take on so I'd already been planning to do it myself. Today (Sunday) I began taking apart the indicator switch and looking at the wiring. To be frank, it's pretty f-cking rubbish. As soon as the wires disappear inside the tubing the nice new wiring is superceded by what is clearly worn out old sh-t wiring, amateurishly twisted together. It'll undoubtedly all have to be replaced.

But that's the least of my worries.... no sooner had I started work today than the bloody engine failed. I don't know what's wrong with it now. It seems to be the same problem as before. It simply won't turnover. Given that the bike has done only one very short trip to the petrol station and back since I got it and has been turned over every three or four days while I tried to track down the wiring fault, you can understand I'm not very happy.

The German bikes were always intended to replace the Vespa eventually. The question is, what the hell am I going to do with the bike? The electrics are just an inconvenience. I can fix that myself, but if the engine is going to break down every couple of months I'm never going to be able to sell it. You live and learn maybe.

Monday, May 5, 2008

The Vespa is Back!


After some six weeks in the shop the Vespa is back in action. I picked it up from the Scooter Centre on Monday and took it for a spin around the neighborhood. It was great to drive it again after for so long. I must admit I was just a little apprehensive after the accident. I've been constantly picturing all the things that might go wrong out on the road, how the brakes might not bite as quickly as I would like (always a problem with vintage bikes), how the accelerator might lock up again.... It doesn't bear thinking about. I took it for a very slow circuit around the block to get the feeling back, to get my confidence back. Sam has done an excellent job with the steering. I've always said had I not had the accident that day I would have called that week anyway to look at the steering. Perhaps it was an omen.

So what did he find? The initial diagnosis was a sheered shock absorber arm and slightly bent front mudguard. Troubling, but scarcely catastrophic. So the mudguard came off and the shock absorber replaced, then the problems really began. With each repair another problem would be revealed. Eventually the whole steering column and front fork needed to replaced. Some of the damage was from the accident of course, but it was compounded by use of old, worn and often ill fitting parts. And yes, he did come across the oft reported tin can shims used to fill spaces around the steering column, a likely cause of the vibration I'd felt when traveling at only 50 kph.

Disappointingly the battery has now failed - obviously another second hand piece of junk cleaned up in Indonesia - so I'm off to Battery World in Saturday. They have a replacement in stock. They also have 3 x 6volt batteries on order for me for the Heinkel and Troll.

A final word on Vietnamese made reproduction accessories - beware. A lot of scooter vendors on eBay, regardless of where they are situated, simply move Vietnamese made repro parts. Whilst not all are poor quality, you can end up with something less than you expected.

Thursday, May 1, 2008

A potted scooter history

Scooter evolution from the 1930s to the 1960s.

When many people think of scooters, they think of Vespa. And why wouldn't they? They are rightly famous and almost single-handledly made the motor scooter 'cool' and 'sexy.' It could even be argued that Piaggio's Vespa saved scooters from obscurity and oblivion.

Scooters had, of course, been around for quite a while. From the moment the internal combustion engine was invented people started bolting them to bicycles and push scooters. The motorcycle immediately took off, but the motor scooter wobbled as unsteadily as the bizarre contraptions they often were - small, unstable, underpowered, without suspension or any attempt at rider comfort. It was only in post-depression America that a niche market for scooters opened up among the upper middle classes, eager for the particular combination of novelty and mobility that scooters offered.
ABC Scootavia from the 1920's

It was the Second World War, specifically the invasion of Europe, that lifted the fortunes of the scooter industry. Their small size and mechanical simplicity made them appear to be the perfect support for mechanized infantry. The America manufacturer, Cushman, dominated the market during the 1940s, producing 300 scooters a day for both military and civilian use. After the war, Cushman and other manufacturers, such as Salsbury, planned a mass transport revolution with stylish and innovative scooter designs. Salsbury's flagship, the 1947 Super Scooter Model 85, was certainly stylish and space age, but was a commercial failure. The War had made America an industrial giant and its citizens were the wealthiest in the world. American consumers weren't interested in the scooter companies visions of cheap mass transport; they wanted cars and they could now afford them. America's post war prosperity was the death knell of the American scooter industry.

The 1947 Salsbury Super Scooter (Vintage Motor Museum, Whiteman Park)

In the UK, sidecar manufacturer Swallow had observed Cushman scooters being used by at RAF around their airfields and saw an opportunity to produce a budget vehicle that would be suitable for the English 'everyman.' Clearly based on the Cushman and powered by a 125cc Villiers engine, the 1946 Gadabout was spartan vehicle, without either suspension or styling. It proved to be a mediocre seller and was soon to be overtake by events on the continent.
A 1946 model Gadabout in Australia (owned by G Wilkie). Only about 2000 were built and many were exported to Australia and the colonies. I now regret not buying one when I had a chance.

In Europe it was a totally different story. Most European cities had been destroyed or badly damaged during the War and it would be decades before the national economies of Europe fully recovered. There was a desperate need to both kick-start an industrial recovery and provide cheap mass transport. In Italy, Germany and Japan, military aircraft manufacturers such as Piaggio and Heinkel had been banned from building aircraft or anything remotely military and they desperately needed to find a new role if they were to survive. Enrico Piaggio had been impressed by the Cushman scooters the US military had used in Italy and saw an opportunity. Piaggios' 1946 scooter prototype, nicknamed Paperino ("Donald Duck") was stylistically reminiscent of the more bizarre pre-war scooters and quickly shelved, but a new design, featuring a step through body and simple, elegant lines was an instant hit. Piaggio is reputed to have said, "It looks like a wasp (Vespa)", due to it's slim waist and high pitched buzzing engine, and the name stuck.

Vespa's 1946 prototype, the Paperino.

Piaggio's design was scarcely original - the design was so remarkably similar to that of other contemporary Italian scooter manufacturers, such as the Iso, that someone could fairly be accused of 'plagiarism' - but that wasn't important. Piaggio's marketing turned the Vespa into a phenomenon. The youth appeal of the Vespa is what is most remembered today, but that was actually the sentiment of a later era. Vespa's initial success was with working families, especially housewives, who could easily drive or ride on the scooter without getting their dresses caught or dirty. Mechanically the Vespa was a simple, clean and relatively reliable machine, and it became the all purpose workhorse of post war Italy. It appeared in movies (e.g,, Roman Holiday), was endorsed by film stars, politicians and even the Catholic Church.

A Vespa 125 from the early 50's in Verona, Italy. 2004

Vespa's success set a standard that all other scooter manufacturers tried to attain. In fact, re-badged Vespas were built under license my a myriad of scooter manufacturers from America, to Russia, to India. In comparison, Vespa's main Italian competitor Innocenti's first Lambretta was a graceless, naked tubular frame with an engine.

Lambretta D

In 1951 Innocenti released the LC 125 with body panels. Larger, more powerful and very stylish, these new Lambrettas threw down a serious challenge to Vespa that was to last until Innocenti finally retired from the scooter market and sold Lambretta to India in 1971.

Lambretta TVC

In the US, the craze for European scooters led even veteran motorcycle manufacturer Harley Davidson to come out with their own model, the Topper. It proved to be an embarrassing failure. Cushman however continued to dominate the scooter market with their miniaturized motorcycle/scooter hybrids, such as the Eagle. But once again the fad quickly ended and motorcycles continued to outsell scooters by a significant margin. Both Harley Davidson and Cushman abandoned scooters to concentrate on their core market.
The Harley Davidson Topper - square, styleless and dull - like all 60's US scooters.

Scooters were very popular and very eccentric in post war Britain. The most eccentric by far was probably the Piatti, which looked nothing so much as a fat sausage sporting an improbably large seat. Despite its Italian sounding name and very advanced features, the Piatti and many other similar domestic scooters couldn't really compete with their Italian counterparts.

A Piatti. Unanimous winner of the weirdest scooter award.
Typically perhaps, the French struck out in their own direction, producing a number of very interesting, stylish and innovative scooters that we almost two wheeled cars, of which the Terrot and Peugeot with their front hood and luggage boot were typical examples. The French however, never aimed or succeeded in penetrating the export market and these innovative scooters were almost unknown outside France.

A stylish Peugeot scooter.
German industry had been virtually destroyed during the War and so the first German scooters were basically Lambrettas and Vespas built under license with imported parts, which explains the familiar lines of such German scooter classics as NSU, Puch, Zundapp and Durkopp. But the Germans were never particularly satisfied with the Italian machines and it wasn't long before they were completely re-engineering them into something more typically... German. The Italian scooters were built for an Italian environment of small towns, country lanes, twisting, weaving cobbled streets, driven at relatively low speeds. Germany was a country of autobahns and wide roads. The Germans wanted power, mechanical reliability and comfortable handling over long distance. As with Italians, it seems as though industrial espionage was at work in the 1950s as almost all the scooters featured a wide, fixed front wheel faring, large 10 or 12 inch wheels and aerodynamic streamlining. Lined up together the Bastert, Faka, Goggomobile, IWL Pitty and the Heinkel all have a very similar silhouette.
A 1951 Goggomobile. G. O. G. G. O.....

Like their Italian predecessors, the first generation of post-war German rollers were something of a disappointment, being invariably heavy and underpowered (especially carrying all that extra metal!). But future models came with much more powerful engines, better suspension and much improved road handling. Most of these German machines were really motorcycles in a scooter body. Stylistically, the fixed front wheel fairing didn't make it past the early 50's, being replaced in the early 60's by the more traditional appearance of the Zundapps and Puchs. All that is except for the Heinkel, which would doggedly maintain the style until they ceased producing scooters in the mid 1960s.