Saturday, February 1, 2014

Tatra's Streamliners - Yesterday's car of tomorrow


During the early years of motoring there was a basic appreciation of streamlining with regards to racing cars, but few companies thought of applying these lessons to a production car. Consequently, when the former aircraft manufacturer Ernst Rumpler introduced the streamlined Tropfenwagen (tear-drop car) at the Berlin Auto Show in 1921, it caused a sensation. With a mid-mounted engine and nautical streamlining, it was technologically advanced for its time and extremely aerodynamically efficient. Sales however, were low and only 100 cars were built. The car was simply too radical for its time. https://heinkelscooter.blogspot.com/2021/11/1921-rumpler-tropfenwagen-streamline.html

Aircraft and automobile pioneer, Ernst Rumpler's (left) stunning and advanced design didn't sell well but they found successful employment as taxis during the 1920s and 30s. They also made an appearance in Fritz Lang's dystopian movie "Metropolis."

One of the two surviving examples is on display at the Munich Technikmuseum. Tests of the Tropfenwagen in the 1970s revealed that it was astonishingly well streamlined with a drag co-efficient of only 0.28. More photos can be found here: https://heinkelscooter.blogspot.com/2020/05/munich-technical-museum-germany.html

Contemporary film of a Tropfenwagen on the road

The influence of Zeppelin
In Germany, an aeronautical engineer named Paul Jaray was hard at work trying to put the aerodynamic lessons he'd learnt at Zeppelin to new use. Jaray was born in Vienna in 1889 and had studied aeronautics at Prague. He joined the Zeppelin Airship Company and by the end of the war had risen through the ranks to become its chief designer.

Jaray's post-war passenger airships LZ120 Bodensee and LZ121 Nordstern had benefited from extensive wind tunnel testing and pointed the way towards the great airships like Graf Zeppelin and Hindenburg that would cruise the skies in the 1930s.

With Germany banned from building airships by the Treaty of Versailles, Jaray turned his skills toward automobiles. He'd been experimenting with car designs for some time but the release of the Tropfenwagen in 1921 prompted him into action and he lodged a series of patents on streamlined automobile design concepts. He shopped the concepts around to a number of auto manufacturers with limited success.

The influence of Jaray's work at Zeppelin was readily apparent in his early design sketches. Cars based on these early 1920s patents proved to be so impractical that experimentation in streamlining was abandoned for almost ten years. For details of one of Jaray's more successful experiments in the early 1930s, see here: https://heinkelscooter.blogspot.com/2021/04/paul-jarays-mb200-streamliner.html

Enter Tatra

Tatra is the third oldest surviving vehicle manufacturer in the world after Benz and Peugeot. The company was founded by Ignatz Schustala in the town of Nesseldorf in 1850 as the Schustala Wagon Company. Schustala gained a reputation as a luxury carriage marker and would in time secure contracts with the Imperial Hapsburg family. In 1890 the company was renamed the Nesselsdorfer Wagon Company and expanded into rolling stock and railway carriages. Nesseldorfer would build and fit out the luxury carriages for the Orient Express.

Like many other carriage makers, they made the jump to automobiles around the turn of the century. Their first car, the Nesselsdorfer President, was built in 1897 and was the first car manufactured in Central Europe. The following year Nesselsdorfer achieved another first when they produced the worlds first lorry.

The President of 1897 was based on the Benz Victoria, with improvements. The original car is preserved in the Prague Technical Museum. https://tatrat600.blogspot.com/2020/09/prague-technical-museum.html

Edmund Rumpler of Tropfenwagen fame had been Nesselsdorfer's chief engineer before he struck out on his own. He was succeeded by Hans Ledwinka, a self-taught engineering genius who had risen through the ranks from humble mechanic's apprentice. Like Jaray, Ledwinka was born in Klosterneuburg, outside Vienna in the Austro-Hungarian Empire in 1879. Although he lived in Czech-speaking Bohemia, he came from a German speaking family and never learned to speak Czech. Under Ledwinka's inspired leadership Tatra would become one of the most innovative automobile company's in the history.

During the First World War, Nesselsdorfer shut down their automobile division in order to build rolling stock for the Austro-Hungarian army. With his talents underutilized, Ledwinka resigned from the company and moved to Steyr-Puch. Steyr-Puch were primarily an arms manufacturer but also manufactured trucks for the war effort. Ledwinka would go on to design a range of civilian cars for Steyr in the post-war period which bore a surprising resemblance the the prewar Nesselsdorfers.

While at Steyr-Puch, Ledwinka began to work on a radical new car design. Ledwinka had become convinced that post-war Europe would need a cheap and robust car that could handle the regions poor roads. This project bought him into conflict with Steyr-Puch's management, who could see no money in a 'people's car' and in 1921 he resigned, taking his designs with him.

Following the dissolution of the Austro-Hungarian Empire, Nesselsdorfer found itself within the new nation of Czechoslovakia. In the aftermath of the war, the new country underwent a process of de-Germanification. The town's Germanic name, Nesseldorf, was changed to the Czech Koprivince, and the company renamed itself Tatra, after the nearby mountain range. Tatra reached out to Ledwinka and offered him technical directorship of the company. This allowed him free reign to develop his budget car project and in 1924, the ground breaking Tatra 11 was unveiled, showcasing a raft of Ledwinka's advanced design features, including the lightweight tube chassis, independent suspension, and independently driven half axles. The car was powered by a 1200cc twin-cylinder boxer engine. Fan-assisted air-cooling removed the need for a heavy radiator, giving the Tatra its distinctive snow-plow shaped bonnet. The T11 went on to spawn a range of Tatra air-cooled cars during the 1920s and early 30s.

The Tatra 11 introduced Ledwinka's air cooled engine and tube chassis to the world.

Ledwinka's tube chassis, independent suspension and independently driven half axles design were adapted for Tatra's truck range and Tatra was soon producing two, four, six and eight wheel drive heavy trucks.

The Tatra T26 light truck was marketed as an all terrain vehicle. In the early 30s a specially imported Tatra T26 circumnavigated Australia. The story and photos are here https://heinkelscooter.blogspot.com/2015/07/across-australia-by-tatra.html

This photo of a Tatra T25 heavy lorry shows the effectiveness of Ledwinka's independently sprung and driven half axles. No matter how uneven the terrain all wheels maintain contact with the ground.

Project 570
In 1932 Tatra engaged Paul Jaray as a design consultant on their new Tatra 57 project. Jaray presented a radically streamlined design for a mid-sized sedan. A single prototype was built but Tatra felt it was too unorthodox and handed the project over to Ledwinka's son Erich and designer Erich Uberlacher.

Jaray's original Tatra styling was conventional and front-engined.

Ledwinka Jnr and Ubelacher pared the design back to a more conventional, budget car design that was more in keeping with the austerity of the times. In doing so however, all the streamlined and novel elements of Jaray's original design were lost. They built two prototypes, one with a conventional front-mounted engine and the other with an experimental, rear-mounted engine.

The Tatra board decided to stick with the traditional version and this design soon became the Tatra 57, which was released in 1932 to great acclaim and enormous market success. The Tatra T57 would remain in production until 1949.

The Tatra 57 was an outstandingly successful little car and possibly the best selling Tatra of all time.

Ledwinka Snr, however, was not impressed and warned Uberlacker that if he was not able to do anything better than tinker with Ledwinka's basic concepts, he could find himself another job. Suitably chastened, Uberlacker focused his attention on the rear-engined prototype. At that time, thanks largely to the promotional activity of the German engineer and auto-critic Josef Ganz, rear mounted engines were seen as the cutting edge of automobile design. Designated Project V570, Ledwinka Snr, Jnr and Uberlacher worked together to develop the idea of a modern, rear-engined streamlined car using Paul Jaray's streamlined design principles.

The Tatra V570 bears a passing resemblance to Ferdinand Porsche's' early Volkswagen V3 prototypes, but this should not be a surprise given both Porsche and Ledwinka were working on rear engine car concepts in parallel and were aware of each other's work. Porsche shared Ledwinka's vision of a modern 'people's car' and his son, Ferry, would later comment that his father admitted he designed the Volkswagen with at least one eye on Ledwinka's work.http://www.tatramuseum.cz/index.php?r=5&idj=2

The rear mounted engine was a key component of the new design as it made the best use of Jaray's teardrop shape bodywork, and placing the weight of the engine directly over the driving wheels provided better traction, but it also created problems with both cooling and handling. Many companies had experimented with the rear engine concept, but all found the effort required to overcome the technical challenges made the proposition uneconomical. In fact it was only Hitler's unconditional financial backing that allowed Porsche to iron out problems with the Volkswagen's rear-engined design. Even then the project took four years longer than anticipated. For the next 18 months Ledwinka and his team worked valiantly to iron out the engineering problems of the rear engine. As a result Ledwinka and Tatra would lodge a dozen patents just covering the engine's forced air cooling system. Despite all their efforts, it was clear to Tatra management that the V570 was never going to be a viable economic proposition and cancelled the project.

Tatra T77

Despite this, Tatra's management made a brave decision to continue with the rear-engine project, but as a luxury car. Increasing the wheelbase and size of the vehicle allowed the team to address many of the issues that had plagued the smaller, budget car as it provided a more stable platform for the rear engine and allowed the maximum streamlining to be achieved. The vehicle's drag co-efficient of 0.212 was outstandingly efficient and has rarely been achieved in modern production vehicles. Pitching the car at the affluent, luxury car market would attract a higher price tag to help recoup the project costs.

The design sketch of the T77 includes some of Paul Jaray's typical features, such as the sharply rounded windscreen and boat-tailed cabin. However, moving the engine to the rear allowed the passenger cabin to move forward between the axles. This in turn lowered the car's profile and improved handling and stability.

The new car featured a newly designed 3.4 litre, air-cooled v8 engine delivering 75 horsepower,  mounted far in the rear. The engine was cooled by two fans which blasted air across the cylinders. Later, air scoops would be added to the upper rear decklid to ensure sufficient air was available for the fans. Performance in trials was excellent and the car could maintain speeds of up to 150 kilometres per hour.


Rear mounting of the engine transformed the interior space of the car by allowing the passenger cabin to be moved further forward. The lack of a drive-shaft beneath the car could have been utilized to deliver a flat floor-pan, but Tatra chose to retain their typical central tube chassis to ensure structural stability. The complex gear shift linkages were inset into the tube chassis. Nevertheless, the passenger cabin was extremely roomy, with comfortable seating for six across the two bench seats. Passenger and driver visibility was excellent to the front and sides thanks to extensive wrap around windows, but rear visibility however was poor as the rear decklid was pierced only by metal louvers. A central driving position was trialed in a number of the early prototypes, before being moved to the right hand side (Czech's were still driving on the left hand side of the road at that time). The boot (trunk) was situated under the front bonnet with two spare tyres, to increase the weight over the front wheels. Two large headlights were mounted in the bonnet

The Tatra 77 prototype is easily recognizable by its split front windscreen. Later examples had a wrap around windscreen with two small side windows. Numerous changes were made to each subsequent vehicle as the design evolved.

This rear quarter photo of the first prototype is notable for the absence of any air-scoops on the rear decklid, which is otherwise completely streamlined. Two small rectangular windows above the louvers provide a modicum of rear vision. Air-scoops would be progressively added to later cars, trialed in many positions before becoming standardized on the upper sides. The car is also absent the distinctive Tatra tail-fin.

The Tatra T77 had been developed and built in secret so when the car was finally unveiled at the Prague Auto Show on 3 May 1934, it created a sensation. Exhibitions followed at the Paris and Berlin auto shows and journalists were lavish in their praise of the extraordinary car, both for its futuristic design as well as its outstanding performance. All commented on the car's speed and smooth handling and the orders started to flow.

Hans Ledwinka explains the details of the Tatra 77 engine to Adolf Hitler at the 1934 Berlin Auto Show. Hitler was keenly interested new technologies and although he didn't drive himself, he had a particular fascination with automobiles. Hitler found the ultra-modern Tatra particularly appealing. It is claimed that Hitler later told Ley and Ferdinand Porsche that the Tatra "is the car for my autobahns."

The new improved second prototype of the Tatra 77 featuring the wrap around windscreen and changes to the bonnet and relocation of the driving position to the right.

The space-age T77 featured in the futuristic 1935 film, "The Tunnel." http://en.wikipedia.org/wiki/The_Tunnel_%281935_film%29

The T77 however was very much an experimental car at this point in time and each T77 was adjusted with improvements and enhancements. The addition of air-scoops in various positions around the engine bay was trialed to improve engine cooling. One very distinctive feature that was added during this period was the addition of the Tatra tail-fin. Although it is often claimed that the tail-fin was added to limit rear-end yawing (side to side sway), this is somewhat apocryphal. Modern claims of driving instability and the risk of the car flipping off the road in a turn are not borne out by contemporary driving reports. That said, the tail-fin must have some small affect on handling at speed. Because the design team were continuing to make adjustments to almost every element of the car at this time, no two T77s or the later T77a were exactly the same. Only 249 production vehicles and 4 prototypes were built. All were individually coach-built with steel skin over a wooden frame.


Tatra T87

In 1936 Tatra released the new T87 model, which brought together the lessons from the experimental T77 and T77A. The T87 saw the car's headlights moved from the bonnet to the wheel arches. An additional third headlight was mounted in the bonnet. The car also received an improved 2.9 litre V8 engine.Although smaller than the T77's 3.5 litre engine, the new engine delivered 85 horsepower. Lightweight magnesium alloy was used in the engine to reduce its overall weight. As the car could easily cruise at over 160kph it was popular with the rich and famous, especially in Germany where it was purchased by customers such as Ernst Heinkel and Erwin Rommel. Unlike the wood-framed T77, the T87 had a fully self-supporting steel body and integral chassis.

Servicing a pre-war T77. For ease of maintenance the whole engine and drive train could easily be rolled out of the back of the car. In the 1960s T87 owners were able to replace their old pre-war engines with the modern 2.5 litre T603 engine.

The Tatra range in 1936 - the T22 heavy truck, the T87 limousine, and the T75 budget sedan.

Tatra 97

In 1936 Tatra introduced a reduce specification streamliner with the T97. The T97 was basically a shrunk down T87 powered by a 1761cc rear-mounted flat four boxer engine. Certain other features were simplified, such as reverting a dual headlights and a single piece windscreen. Although the engine was only 40 horsepower, the T97 was a very sleek machine and could easily cruise at 130kph. Although it is often claimed that the T97 was Tatra's budget streamliner and as a consequence attracted comparison with the German Volkswagen, this is not true. The T97 remained exclusively a luxury vehicle affordable only to the well-to-do. Tatra's budget car offering was the T57, introduced in 1932 and still a popular seller at the time. Only 508 examples of the T97 were built before production was bought to a halt when Germany invaded and annexed Czechoslovakia in 1938.

The trio of pre-war Tatra streamliners - the T77, T87 and T97

The Nazi's were keen to get their hands on Czechoslovakia's advanced technical and military industries and Tatra were nationalized and bought under the German Schell Plan, which limited and standardized the automotive industry. Tatra were instructed to focus on truck production, but, uncharacteristically, Tatra was permitted to continue automobile production. The T97 was withdrawn from the market but T57 production continued. Tatra's rugged and advanced trucks saw extensive service on all fronts, as did a military version of the T75 sedan. Tatra also built armoured vehicles, half-tracks and tank engines.

A post-war Tatra OT-810 HAKO half-track at the Imperial War Museum, Duxford. Companies like Tatra found themselves building copies of standard German military vehicles, such as this copy of a Hanomag SdKfz.251. Tatra continued manufacturing them into the early 1950s.

Most interestingly, T87s could be purchased by special order. Throughout the war, the Tatra factory continued developing and improving the T87 year on year. There are distinct differences in T87s built during every year of the war until 1945. A number of Tatra T87s were used by a military police regiment in Italy.

German officers on an inspection tour of the Tatra truckworks at Koprivince in 1940 find themselves distracted by a Tatra T87. Hans Ledwinka stands near the drivers window explaining the cars' finer details.

Post-War
After the end of the Second World War a nationalist government was re-established in Czechoslovakia. Ethnic Germans were expelled from the country and collaborators, like Hans Ledwinka, were arrested and imprisoned. As in other war shattered countries, critical industries such as Tatra and Skoda were nationalized. Production of trucks recommenced, along with T57s. A few T87s began trickling off the line, mainly constructed with pre-war parts.

Hans Ledwinka served five years with hard labour. When he was released in 1951 Tatra were keen to regain his services, offering him the managing directorship, but he refused and retired to Austria and then Munich, Germany, where he lived quietly until his death in 1967.

A pre-war and post-war T87 side by side. The post-war model on the right has bigger and more bulbous bonnet and wheel arches. Internally, the fittings were a little less extravagant. Most surviving T87s are in fact post-war cars even though they may contain pre-war parts.

Tatraplan

With Ledwinka out of the picture, a new design team took over at Tatra. In 1946 they initiated a project to design a new car to replace the T57 and T87, however, with the loss of skills and machinery during war it quickly became apparent that a whole new car design would take four or five years to come to fruition. Tatra couldn't afford to wait that long and decided to rehash the prewar T97. Josef Chalupa, Vladimír Popelář, and František Kardaus simplified almost all elements of Hans Ledwinka's T97 to make it easier and cheaper to manufacture. The new car was powered by a flat four boxer engine of 1921cc capacity. Many of the body panels were hand beaten as industrial presses were not available.

One of the early T107 prototypes. The bonnet styling and false radiator grill are quite different to the production version.

Ironically, road testing of the original prototype exposed handling and performance issues with the car. A second prototype was constructed which aimed to address these flaws, but it too failed to meet expectations. At a loss and facing time pressure from authorities, the design team visited Ledwinka in prison. The design plans and specifications were left with the old engineer for a couple of days before being returned with comments and mark ups. The subsequent test car performed well and was rushed into production.
This early German advertisement for the Tatraplan still describes the car as the T107. Other errors include describing the engine as a flat twin (it's actually a flat four). The earliest engines featured a horizontal cooling fan but this was soon changed to a vertical fan.

The car was originally designated the T107 but by the time the car was released in late 1947, the old nomenclature was abandoned and the car was renamed the T600 'Tatraplan.'

A photo of the Tatra range in early 1947. The new Tatraplan is in the centre, flanked by post-war T87s. A trickle of T87s continued to be built as custom requests for Communist part notables with surplus parts and engines right through into 1950.

Foreign currency was the priority for the Czech authorities and the Tatraplan was earmarked for export, with a smaller number allocated for Party and industry officials. The car was actively promoted in foreign markets, as far afield as Canada and Australia, but the rising tensions of the Cold War resulted in increasing export challenges. Critical markets, such as France, were officially closed, but exporters found their way around the blockade. Austria allowed individuals to import a car for personal use from Czechoslovakia, so Tatraplans were driven to the Austrian border where they were picked up by their new 'owner' and driven to Vienna, where they would be on-sold.

Nevertheless, the restrictions placed on Czech exports by the Western blockade had their desired effect. In 1951, the Czech Central Planning Committee transferred Tatra's car manufacturing to the Skoda works in order to allow Tatra to focus on trucks. This decision was unpopular with both Tatra and Skoda. Skoda manufactured the Tatraplan for only one more year, discontinuing production in 1952. Approximately 6300 Tatraplans were built, with more than two thirds being exported outside of Czechoslovakia. As a consequence, the Tatraplan does not have the same level of nostalgia attached to it in Czechoslovakia as the T57, T87 and later T603.

A video review of the Tatraplan from the website: 'Rides with Chuck.'

Tatra 603

Following the demise of its automobile line Tatra focused on heavy truck production. Tatra's independent suspension, multi-axle drive trucks were extremely popular for both military and heavy industrial purposes. They were even used as nuclear missile transporters. The Tatra design team however never abandoned the hope of returning to car production and continued to work on car designs in secret. The result was the Vatula, a car no less space age in 1954 than the T77 had been in 1934.

Within the Eastern Bloc countries, care was taken to ensure that critical export markets were protected. In 1952, the Central Planning Committee had factored that the cost of manufacturing the Tatraplan for domestic use was not economically viable once the export market had been closed. Any requirement for executive transport could be better filled by importing Russian Zil limousines or the Horch P240. This decision was soon to be regretted as the Russian Zil's proved to be disappointing; deliveries were sporadic and the cars poorly built. Nor could East German VEB Horch build anything more than a trickle of vehicles a year. Tatra management saw the opportunity and jumped on it, revealing the Vatula as a fully realised design. The Planning Committee were impressed and gave them the go ahead for the production of a streamlined luxury car for official use.


Full scale mock ups of the new T603 included Tatra's by now characteristic tail fin. The fin was abandoned shortly afterwards and never made it into the production car.


Released in 1955, the T603 was powered by a 2.5 litre V8 engine. The cars were all hand built and luxuriously fitted. Despite the contemporary advertising above, the cars were manufactured exclusively for use by party officials and foreign export. Some 20,000 T603s were built between 1955 and 1975 when the car was replaced by the boxy T613. Almost one third of the T603s were exported, primarily to other Eastern Bloc countries but there was a very small export market to the west, especially France and Germany. A small number also ended up in western hands when they were sold off by diplomatic and consular offices around the world at the end of their official life.


The T603 appears in three basic versions due to the recycling of cars through the factory at roughly ten year intervals for upgrades. This makes it very difficult for owners to trace their vehicle's history.

The original T603-1 is easily recognised by its closely set trio of headlights.

Between 1962 and 1968, all Tatra T603s in official service were recalled to the factory for an extensive service. The cars were significantly altered in what can only be described as a comprehensive rebuild. This included a complete restyling of the front end, replacing the trio of headlights with four closely set headlights. The engine may also have been replaced and all interior fittings upgraded.

In 1974 and 1975, surviving T603s in official service were recalled for their final renovation. After this change, the front end has a slightly more conventional look, with four widely set headlights. Cars that had left official service, were privately owned, exported, or 'lost' may have escaped these rebuilds, preserving their earlier features.


A contemporary advertising film showing the speed and robustness of the T603-1's handling. It's an amazing and interesting film. During the highway scene Tatra were clearly attempting to demonstrate that the problem of yaw at high speed had been addressed by putting car through a deliberate rear end sway. All the way through the film the car is roughly treated - even rolled down a hillside at the end! It's also noteworthy that the police car that gives chase in the second half of the film is a Tatraplan kombi van.

The end of the stream....line

By no account could the Tatra T613 ever be described as streamlined, although this car's handling can be said to the most conventional of all Tatras. The body was styled by the Italian design-house, Pininfarina, with whom Tatra had consulted several times in the 1960s and 70s. However, like most cars of the late 70s and 80s the T613 was boxy and uninspiring and as a consequence is not in the scope of this article. It was at this point that the name 'Tatra' began to reappear in the west, as all around the world, old consular T603s were put up for sale, having been replaced by the new T613. Those with an interest in the unusual design and styling of the Tatra were finally able to get their hands on one. A trickle of T87s and even a few T77s worked their way west - until Czech authorities realised their automotive heritage was being pillaged! All T77s in the Czech Republic are protected under moveable heritage laws and cannot be exported.

Tatra survived the fall of Communism, manufacturing cars and trucks until 1999 when Tatra decided to concentrate solely on trucks and retired their car line. They continue to manufacture trucks today which perform strongly in endurance events like the Paris to Dakar Rally.

Useful links -

Lord K's excellent blog- http://www.dieselpunks.org/profiles/blogs/lord-ks-garage-40-streamline

Tatraworld has an excellent T77 register listing the known survivors and their current condition - http://www.tatraworld.nl/
http://www.tatra-register.co.uk/
This is the place to go if you do have a Tatra T87 in need of restoration - http://www.ecorra.com/en/aktuality/.
Tatra's official site - http://www.tatratrucks.com/

Some of my pages -
http://heinkelscooter.blogspot.com.au/2014/08/tatra-videos-and-links.html
http://heinkelscooter.blogspot.com.au/2014/07/tatra-selection-of-historic-vehicles.html
http://heinkelscooter.blogspot.com.au/2014/09/tatra-70th-anniversary-commemorative.html
http://heinkelscooter.blogspot.com.au/2014/07/tatra-articles.html
http://heinkelscooter.blogspot.com.au/2014/07/tatra-streamliners-car-magazine.html
http://heinkelscooter.blogspot.com.au/2014/02/1934-tatra-t77-german-brochure.html
http://heinkelscooter.blogspot.com.au/2014/07/german-tatraplan-prospectus.html
http://heinkelscooter.blogspot.com.au/2014/05/french-tatraplan-brochure.html

Sunday, January 26, 2014

Trabant - the East German People's Car


Few cars are subjected to the amount negative press as the Trabant, East Germany's infamous people's car. In the Western press stories about the Trabant are invariably negative and popularise all sorts of ridiculous myths and misinformation, often by writers who have never seen, let alone actually driven a real Trabant. Much of the criticism leveled at the car is political in nature with the Trabant forming a topos of Communist inefficiency and incompetence. However, when one separates facts from fiction and assesses the car on its own merits, a quite different picture emerges.

Origins

The division of Germany into Western and Eastern spheres left East Germany with only a smattering of viable auto-works. These included the BMW works at Eisenach, Framo's light truck factory at Hainichen, the Phanomen heavy truck-works at Zittau, and the factories of the Auto-Union conglomerate spread across Chemnitz, Zwickau and Zschopau. All the factories were damaged during the war and what wasn't destroyed by bombs was pillaged by Soviet engineering corps as war reparations. The Soviet's diligently stripped every last piece of industrial equipment from the main factories - even down to the door frames and plumbing - but one or two smaller plants slipped through the net. One factory that escaped the Soviet's attention was the DKW engine reconditioning workshop in Chemnitz. This small factory retained a store of spare engines and parts, and - importantly - possessed the plans and blueprints for the range of DKW cars and motorcycles. Other important survivors were a range of small karosseriewerkes (body shops) in Berlin, Leipzig and Dresden. It wasn't much of a foundation to build upon. In 1946 the East German government nationalised the auto industry under a single governing body named VEB (Volkseigener Betrieb).

The Predecessors
Inevitably the first cars produced out of the old factories were copies of pre-war models. At the 1948 Leipzig Trade Fare, IFA, as East Germany's nationalised DKW factory was now named, released its version of the pre-war DKW F8.

This tough little car, with its wooden bodywork and powered by a 684cc two cylinder two-stroke engine, became the mainstay of the East German auto industry for the next few years. It was sold in sedan, wagon, and cabriolet versions.

Between 1951 and 1957 IFA also manufactured the impressive 'Luxus' F8 for the export market. The Luxus' steel bodywork was hand-built by VEB karosseriewerk in Dresden (formerly the Glaser karosserie). Only 400 were built and all but 70 were exported.

In 1949 IFA released the F9, the realization of DKW's pre-war F9 'hohneklasse.' The car was not an exact replica of the 1939 model as the original engine plans had been lost during the war so a new engine was reverse engineered, but it was very close in styling and performance. The F9 would remain in production from 1950 to 1956, when it was replaced by the Wartburg 311.

The F8 Luxus and F9 were both high quality, modern steel cars and, at approximately 13,500 Marks apiece, were generally out of the price range of the average East German consumer. In fact most were exported to bring in desperately needed foreign currency. The F9 enjoyed strong sales in Scandinavia, France and Belgium, South America and even South Africa. Domestic consumers were forced to make do with the old-fashioned F8, which itself cost an extravagant 8,145 Marks. In 1953 VEB presented the Autowerkes at Zwickau (AWZ) a brief to develop a budget car for the people in the price range of approximately 4,000 Marks. The brief came with the caveat that the car must not consume East Germany's scarce strategic resources, most especially steel. With admirable forethought they added a requirement that the design should be flexible enough to permit future enhancements to the vehicle's power plant and drive train without requiring wholesale changes to the design.

The Zwickau engineers had already been pondering this very question for sometime and presented their solution in October 1954, after less than a year in development. The new car was effectively an updated F8 with completely new, pontoon bodywork made from a synthetic product called Duroplast.

AWZ P70

The prototype AWZ P70 goes on display at the Leipzig auto fair in 1954.

A lot of preposterous claims have been made about the Trabant's Duroplast body being made of cardboard. This is rubbish. Duroplast was a pioneering synthetic product of impressive versatility and durability that had been in use since the 1920s. Phenolic resin, a by-product from the chemical dying industry, when impregnated into a porous substrate material and compressed and heated, created a durable, hard wearing and heat resistant product, much like Bakelite. It had many practical uses, but the idea of using it in cars was developed by DKW engineers in the 1930s as an alternative to plywood paneling.

Duroplast body panels on display at the DKW stand at the Berlin Motor Show in 1936.

DKW's Duroplast was made from resin impregnated sawdust and wood-fibre and used initially on items such the trunk lids, which being curved could be mass produced in Duroplast cheaper than being hand-formed in wood. Soon DKW begin investigating Duroplast for all body panels and numerous test cars were smashed and rolled to test Duroplast's response to collision damage. Duroplast did not handle load bearing stress particularly well but the tests proved that it was no less safe than DKW's wooden bodywork and in 1937 Duroplast bodied F8's went on the market. Bonnets however continued to be manufactured in steel.

DKW's marketing department employed gimmicky photos like this to demonstrate the effectiveness of Duroplast to a dubious market. AWZ would find itself doing the same.

The first all Duroplast bodied car should have been DKW's new F9. When originally designed in 1935, the F9 was planned as an all steel-bodied competitor to the KDF Volkswagen project, however, steel rationing forced DKW to redesign the car for Duroplast. The war however, intervened before any cars went into production.

After the war VEB was able to source vast supplies of cotton waste from the Soviet Union very cheaply, the Soviets being a leading producer of cotton, to replace DKW's sawdust and wood fibre substrate. In 1953 IFA began manufacturing Duroplast door and bonnet panels for the F8.

The P70's designers had planned the car with a modern steel monocoque chassis, but fastening the Duraplast panels directly onto the steel frame proved more technically challenging than they had expected. VEB however, wanted the car to go into immediate production so in order to fulfill the order AWZ opted to continue with traditional wood framed bodywork. This ultimately limited the car's mass production potential.

Like their DKW predecessors before them, the AWZ team stand behind... err, on top of.... their product.

Underneath the new body however, the P70 was running an F8 chassis with transverse mounted, water-cooled 688cc two-stroke engine. The engine was however moved slightly forward, ahead of the front axle. The gear lever was mounted in the centre of the dash.

With it's new, modern styling the AWZ P70 was a sensation with the public when released in 1955. There were three models - the sedan, kombi van and a very sporty two seater coupe, which primarily targeted the export market. At 9900 Marks, the P70 could scarcely be considered a budget, people's car, but was on par with that other people's car, the Volkswagen, with which it compared favourably. It sold well in both domestic and export markets and some 36,000 were built before production ceased in 1959.

The very elegant P70 coupe. The majority of these sleek little roadsters went to the export market. They are highly desirable today.

The Trabant
The P70 was not a Trabant in the true sense but a compromise that pointed towards the future. As far as VEB was concerned however, the P70 met their design brief and they were not really interested in further development, but the design team at AWZ were not particularly happy with the car and a team under chief-designer Werner Lang continued to work on the design. The resulting AWZ P-50 that was presented in November 1957 was superficially similar to it predecessor, but was in fact a completely different vehicle. It had a modern, steel monocoque frame, upon which were hung the Duroplast body panels. The engine was a 17 horsepower, 499cc two-cylinder two-stoke of a new design manufactured by VEB Barkaswerkes in Chemnitz. To reduce cost and complexity, the transverse mounted engine was air-cooled. A permanent freewheel device was installed to avoid engine damage. Like its predecessors, the gear lever was mounted in the dashboard and the gearbox was unsynchronised. The petrol tank was situated in the engine bay. Styling was contemporary and appealing.

Trabant P50

VEB approved the car and it entered production in late 1958 with the name "Trabant", which was German for satellite in honour of the recent Soviet Sputnik launch. The Trabant compared favourably with other German 'klein-wagens' (small cars), such as the NSU Prinz, Lloyd 500 and Goggomobil TS250, and was streaks ahead of kabinerollers like the BMW Isetta, and Messerschmitt that many people had to make do with. Although small, it could seat four people in reasonable comfort. Its small engine was adequate for its size and was of such simple design that it could be worked on by a home mechanic with standard household tools. Only six bolts held the engine in place and it was light enough to be lifted from the car by hand.

The P50-1 was in production from August 1958 to October 1959, during which time a number of running improvements were made. The engine was uprated to 18 hp and then 20 hp, and new paint and trim options became available, including two and three tone paint schemes. The price for a standard model in East Germany was 8,440 Marks, which equated to an average worker's annual wage - certainly not the budget price VEB had originally envisaged. Tellingly, the Trabant was sold across the border in West Germany for only 3,656 DM, where it competed successfully in the klein-wagons market.

The P50-2 was introduced in 1960 with further improvements in basic fittings. A synchro gearbox was introduced and a three-door kombi van was also added to the range. Sales in the West received a boost when the Trabant won its class in the Austrian Semperit Rally. However, by 1962 western exports began to decline as better quality small cars, such as the Austin Mini, began to enter the market. Because Sachsenring concentrated on the export market, East German consumers were poorly served, having to put up with lengthy waits to receive even the most basic models. Some 131,000 P50s of all types were built.

Trabant P60

In October 1962 the new P60 or Trabant 600 was introduced. In styling and appearance it looked identical to its predecessor, but featured an engine bored out to 594cc and delivering 25hp. A fully synchronised gearbox was also introduced as standard and the gear shifter was now on the steering column. It was at this point that VEB's farsighted original specification about engine interchangeability paid its first dividend as P50 owners swapped out their old engines and gearboxes for the newer versions. It is now very rare to find P50s with their original engines. In later years it wasn't unknown for Trabant owners to carry a spare engine or two in their boot in case of emergencies. 

With a domestic price of around 7,500 Marks, the P60 was still a relatively expensive vehicle for the average East German. Nevertheless, export demand to Eastern Bloc countries was high and 108,000 P60s were built before the model was replaced in 1965.

Trabant 601

The P60's successor was the Trabant 601, the archetypical Trabant. The 601 had a slightly more powerful 28hp engine, improvements to its suspension, and was restyled away from its curvy, 50s styled predecessor, with squarer features, a larger boot, wider body, and a distinctive false radiator grill. Two tone and chrome trim were dropped in favour of bold, block colours of blue, green, brown and white. The price tag for the standard model was 8,000 Marks.

This model would remain in production, virtually unchanged until 1990, much to the disgust of the designers at Sachsenring. They had seen the 601 simply as a stop gap model while they worked up the designs of the next generation of modern, steel bodied vehicles. Sachsenring even worked with Felix Wankel on a rotary-engined small car that would have been an interesting counterpoint to NSU's radical rotary engined Ro80. But year on year VEB management steadfastly refused to grant funding for the many new prototypes and improved variants the designers presented. There were two reasons behind this. Firstly, the collapse of East Germany's export markets in the west and the loss of hard currency earnings was slowly but surely strangling the East German economy. With less capital to throw around, VEB invested its development budget where it saw the biggest return, such as in heavy truck sales to Asia and the Middle East. Secondly, demand for the Trabant never waned, especially in the eastern markets, and as long as the car was selling, the administrators at VEB saw no need to change it. The Trabant's success led to complacency and stagnation.

These problems weren't immediately apparent in 1965. In fact the new Trabant was in such high demand that Sachsenring could not keep up with production. In part, this was due to the limitations of the Duraplast manufacturing process. Each Duroplast panel took 20 minutes for pressing, curing and drying which set a fixed limit on the number of panels that could be produced per day. Instead of purchasing more machine presses, VEB chose to distribute parts manufacture across more factories, which only made production more complicated and inefficient. Long waiting times for vehicles were experienced, mainly by East German customers as Sachsenring diverted most production for export. Hungary was Sachsenring's biggest market and Hungarian customers could buy a Trabant without any waiting period. Bulgarian customers might have to wait a year, but the wait for East German customers stretched out beyond 2 years. By 1990 the waiting list could be as long as 14 years.



As much as the Sachsenring designers complained about the lack of development, small changes and improvements continued to be made. The Deluxe model was released in 1966 with a return to two tone paint schemes, chrome trim and improved fittings. There was also a camping version with a sunroof. By 1968 half a million Trabants had rolled off the production line.

In 1973 the millionth Trabant left the factory to much fanfare. Although sales were still strong, Sachsenring knew they needed to vamp up the old car. Another round of new models were presented to VEB, which were again turned down and customers were forced to make do with minor improvements, such as 12 volt electrics, automatic transmission and better brakes and suspension.

By the mid-1980s no amount of improvements could disguise the fact that the Trabant was very tired. Even sales to Communist Bloc countries was beginning to wane in favour of Czechoslovakian Skodas or Polish built Fiats. Conditions at Sachsenring had also declined; the equipment was antiquated, the staff were demoralised and disorganised, and the cars that ran off the production line were of increasingly poor quality. Customers receiving brand new Trabants were often horrified to discover that bolts were not tightened, panels were loose, and electrical fittings were not connected. It was little use complaining as no one at the company was interested. In 1989 the Berlin Wall came down and the convoy of smoking, spluttering Trabants heading west became an iconic - and fatal - image for the car. It's days were numbered.

East Germans heading west. Part of the negative image of Trabants as stinking and smokey comes from the bad advice provided to Trabant owners by the state-owned Minol oil company. Although the Trabant could run on 1/33 petroil ratio, Minol recommended owners over-oil the mixture to as high as 1/25 to better preserve their engines. This was untrue and actually made the engine run less efficiently. Nevertheless, despite all the fatalist jokes about East Germans and the Trabant, the shortage of cars in East Germany meant Trabant owners took extremely good care of their car. For this reason Trabants still hold a  record for longevity - an average of 28 years of active road use.

In 1989 the West German people's car manufacturer, Volkswagen, cast acquisitive eyes on Sachsenring as a means to break into the Communist Bloc market. To help prop up the moribund East German economy they moved manufacture of VW Polo components east where wages were cheaper, but quality control was also poorer. VW and Sachsenring established a joint venture for a Volkswagen engined replacement to the Trabant. Sachsenring's engineers presented a brand new design for an all steel mid-sized, contemporary styled car, but unfortunately Sachsenring was virtually bankrupt and could not afford the tooling and panel presses required, so the VW engine was installed in a modernised Trabant. Named the Trabant 1.1, the car was more modern than its predecessors, with a new dashboard and controls, including for the first time a petrol gauge! To accommodate the new engine the petrol tank was moved to the rear.

But it was all in vain. The Trabant 1.1 wasn't necessarily a bad car - quality control was much better than on late model 601s - but it was simply out of touch with the market. East German consumers were now looking for modernity and variety and the Trabant 1.1 just looked too much like.... well, a Trabant. In 1991 Volkswagen, who had taken a controlling share in Sachsenring, shut down the Zwickau factory and ended the Trabant's 33 year odyssey. All up some 3.4 millions Trabants had rolled off the production line - a remarkable achievement by anyone's standard.

Trabant 1.1's fill the stockyard looking for a home.

Legacy

In the years after German unification the Trabant was a disparaged reminder of the failed East German socialist system. Trabants became literally worthless overnight and hundreds of thousands were simply abandoned and left to rot, which proved a problem in itself as Duroplast was non-biodegradable. One of the Trabants major selling points - that its Duroplast panels did not rust or rot - was now a major environmental problem and another symbol of the failed socialist system.

By the turn of the millennium however, a certain nostalgia for the smokey old East German car began to appear, especially amongst the new generation of Ostlanders disappointed with the failed promises of German unification. The Trabant became a symbol of the Ostalgia movement.

Another factor in the Trabant's rehabilitation was its incredible robustness. Many an old Trabant was wheeled out of its shed after a decade or two's slumber and with little more than a new battery and fresh petroil, spluttered back into life. For students across Europe an old Trabant banger could be purchased for as little as 100 euro to do the job. Youth culture and the tuning movement then took a hand and the staid old Trabant was souped, chopped and slammed and suddenly became tre-cool. All across East Germany and the former Communist Bloc countries there are Trabi-treffens and clubs with tens of thousands of Trabants and related oldtimers attending.

In fact, when all the politics and hyperbole is put aside and the car is judged according to its merits, it really wasn't a bad car.  It was old even when it was new, but then it never aspired to greatness, or aimed at taking the world by storm, but it did the job it was designed to do, which was to provide cheap, reliable transport with a minimum of fuss and maintenance. And hundreds of thousands of them to continue to do this job today. The Trabant is not dead, not by a long shot!


A case of parallel development. Both the Volkswagen and the Trabant were built as budget vehicles with an expected short term lifespan, but both continued in production basically in their original form for decades. Both cars stir deep passions of affection or revulsion in people and both have fiercely loyal fan bases that have kept these old cars on the road and relevant.

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