Troll update

I popped in to see Ivo and Roberto this morning to drop of some more parts and see how things were going. Good as it turned out. The Troll's panels were all back and painted and the chassis was set up on a stand in the middle of their garage. They had threaded all the cables and wiring. Tomorrow the engine would go in and hopefully - all things being equal - it would be finished by the end of the week.

They showed a few of the things they had been working on. They had had to reuse some of the old cables as the new ones did not fit - specifically the clutch bowden and the tacho cable. Also, when they got down to it and began cleaning up many of the old parts, they turned out to be in excellent condition and reuseable - even the rubber! That's German excellence for you.

I snapped a couple of quick pics on my phone. They don't quite do justice to the colour, which is alot more lively in real life. Ivo also has taken photos throughout the process and I'll publish them once the job is done. Not long now until the Beast is on the road!

Italian Car, Motorcycle and Scooter show

An Italian car, motorcycle and scooter show was held on Sunday 2nd of March 2009 at Mulberry Farm in Caversham (WA). Ivo had told me about it when I visited to discuss the Troll. He and Roberto were attending with a couple of scooters so I cruised down to have a look. There was an impressive cross section of vehicles - Maserati, Lamborghini, Alfa Romeo, & Fiat. The Ducati club was out in force as well as a large group from the Paradise Lost Scooter Club. Here's a small selection of photos from the day.

The Paradise Lost boys line up their scooters.

The Ducati club was out in force.

I managed to have a brief chat with Ivo about the Troll. It's being sprayed this week, then it's the reassembly. Barring any unforeseen problems rearing their ugly head, it'll all be finished within about two weeks. Can't wait!!!

Update - January 2011

I first posted this entry back in February 2009 and I never got back to either update the commentary or post any additional photos. Only when I started my post on upcoming events did I go back to this entry and realized what a feeble attempt it was. So here are a few more photos for you.

If I remember rightly, this Maserati racer lived a very interesting life. It was originally built as a racecar but after its racing career was over the body was removed and replaced with a more stock sportscar body. The racer body was later found in someone's shed (as always) and then fitted with a new chassis. I think at some later point the original engine and chassis was fitted with a new reproduction of the original racer body resulting in two versions of the same car. But I may be wrong....

1964 Maserati. I was surprised how many Maseratis were on show. I didn't take that many photos though as they don't really appeal to me.

A Lancia.

An Alfa Romeo Spider. Very nice.

Fiat Spider

Fiat Abarth sports.

Classic Fiats

The belle of the ball. Isotta Fraschini

A big ol' vintage Alfa Romeo

MV Agusta

Ducattis

Big box of tricks - Heinkel Club Spares

Over the past couple of weeks parts for the Heinkel have begun trickling in. Most were small, random items purchased through ebay; a rear wheel carrier and luggage rack, carburetter, condensor, throttle grips, etc. So I was a little surprised when I went to collect a package at the post office and was confronted with a box the size of a washing machine. The delivery from Heinkel-Club DE had arrived!! I must admit I hadn't expected the order to arrive so soon. Some of my orders from Germany have taken months to arrive.

The post office kindly lent me their trolley to so I could get it out to the car - luckily I'd opted to drive rather than ride the Vespa as I normally do! I just managed to squeeze the box into the boot. Of course, like all packages, it was mostly space and filler, but deep inside were the guts of my Heinkel. As you may note from the earlier updates, the final order from Heinkel was both extensive and expensive, and yet, when relieved of the packing and spread out on the ground it didn't look like that much stuff. I haven't diligently ticked off every item, but the order does look to be all there. I won't go into details about what's there as I've covered that before, but even so I'm pretty sure that I've missed some critical parts which I will only discover when I'm putting it all together. Not much I can do about that I guess.

The Troll Update

I visited Ivo and Roberto at their shop today. Things have been rather busy for them lately as a shipload of scooters and parts have recently arrived from Italy. The Troll - such as it was - was little more than a jumble of parts stacked in a couple of boxes on a table. It was something of a shock to see it so dismembered, but the parts, such as they were at least looked cleaned, polished and shiny. The chassis and panels are all with the sandblaster and aluminium polisher and should be back shortly. It was time to talk paint. I've chosen to stick with the original colour scheme as much as possible - given that we can't actually match the paint job exactly. Ivo and Roberto will do the painting and then it's the reassembly. Both guys commented that the Troll was surprisingly modern in construction, especially the use of aluminium and fibreglass, and seems a very sturdy, solid machine. Quite a good rap for an East German vehicle. When I had dropped off the bike originally Roberto had slapped the MZ engine and said, "It's a very good engine, is like .... a donkey. It just goes." I'm getting very excited. I can't wait to see it when painted. I can't wait to actually ride the thing!

Here's a couple of shots

The Troll is stripped naked

Roberto faces the challenge

The Heinkel Scooter Story

Ernst Heinkel was born 1888 in Stuttgard, Germany. He had a long interest in aeronautics stretching back to 1908 when he witnessed his first Zeppelin flight at nearby Lake Constance, the home of Count von Zeppelin's airship company. By 1911 he had built his first aeroplane from the blueprints of a French Farman. It crashed and he was nearly killed but his efforts ensured him a place in the fledgling German aero industry. During the First World War he was one of the designers working on the famous Albatross fighter which saw extensive use on the western front. After Germany's defeat, the Treaty of Versailles imposed a ban on the manufacture of German aircraft so he was forced to work for overseas aircraft companies, but by 1922 the restrictions on civil aviation were withdrawn. Heinkel established his own company the same year.

Heinkel Flugzeugwerke Gmbh went on to produce some of Germany's most famous aircraft. The Heinkel 111 medium range bomber remains one of the archetype German bombers of the Second World War. Heinkel was also a pioneer in jet propulsion, launching the worlds first jet powered aeroplane, the Heinkel He 176, in 1939. Inevitably, as a military industry Heinkel's factories were extensively bombed during the war, leaving the company in ruins.

The ubiquitous Heinkel 111, mainstay of the Luftwaffe's bomber fleet

Heinkel's involvement with the Nazi war machine could have earned him a place in Nuremburg with other military industrialists, but his aeronautical know how was too valuable for the Allies to lose. Certainly some sort of deal was done with the US Airforce gaining access to Heinkel's aircraft designs and his most talented technicians while Heinkel retained control of his company. But like Enrico Piaggio in Italy, he was banned from manufacturing aircraft. Finding himself in an almost identical situation to his Italian counterpart he came to the same solution and in 1949 he began work on a prototype scooter.

Heinkel Tourist 100-A0 Prototype

Although work on the first Tourist prototype began in 1949, the model was never shown until 1953. Superficially it bears a resemblance to a Lambretta LC. Certainly NSU were producing LCs under license at this time, while aircraft manufacturing rival, Messerschmitt were building Vespas, so it's likely the design was based on its Italian contemporaries. From the front, the Lambretta resemblance is quite marked, except that the headlight is placed lower down in order to accommodate the distinctive folding luggage rack. The rear body however is classic Heinkel and would remain unchanged until the 103-A2 came along in 1960. The prototype featured a 149cc four stroke motor, three gears and 8 inch wheels. It was shown at few auto shows but was never put into production.

Heinkel Tourist 101-A0

Sometime between 1949 and 1953 German scooter fashions must have underwent a dramatic change. Certainly influential precursors like Bastert's "single track car", the gorgeous Einspurauto, set a distinctive standard. Like the earlier Maico-Mobil and Glas-Goggo, the Einspurauto featured a streamlined fixed faring over the front wheel - well, it looked streamlined on the Einspurauto; on the Goggo and Maico-Mobile it was just bulbous. The 1953 Tourist 101-a0 was pretty much identical to the 1949 prototype but now featured a streamlined fixed faring over the front wheel that was half way between the sleek Einspurauto and the bulbous Goggo. There were no other mechanical changes. Heinkel built approximately 6,500 between July 1953 and August 1954.

Heinkel Tourist 102-A1


The Tourist 102-A1 released in 1954 featured a small number of innovations over its predecessor. Firstly it had a larger 175cc engine. It also featured an electric starter motor and completely did away with the kick starter. No only was this quite a luxury for the time, it was indicative of confidence Heinkel had in the reliability of its product. All other mechanical features were largely unchanged. Although the 102-A1 was only in production for a year, it began to establish Heinkel's reputation for building good quality scooters. 17,500 were built.

Heinkel Tourist 103-A0

Heinkel were now hitting their stride. The 103-a0 was the natural progression from the 102. The 103-A0 was given four gears, which improved performance, and 10in wheels to improve road handling. Otherwise, it was largely the same machine. Production ran from 1955 to 1957 and delivered 34,000 machines to the domestic German market.

Heinkel Tourist 103-A1

103-A1 colour schemes, including the export model

Mechanically, the A1 was basically the same as the 103-A0 but the handlebars, naked up to now, were enclosed to house the speedometer and other controls. The body remained unchanged. Production ran for three years from 1957 to 1960 and 50,000 machines were delivered. Heinkel were now developing an export market and a small number of 103-A1s were sold in the US and UK.

Heinkel Tourist 103-A2

In 1960 Heinkel decided to revamp the Tourist design, which was now getting a little old. The front end remained largely the same but the rear body was extended and remodeled to be little more 'hip' and included features such as built in indicators. Exports also picked up with specialist dealerships in the US and UK now carrying the scooter. Heinkel capitalized on the Tourist's reputation for reliability and quality - essential marketing features given that Tourists were expensive vehicles and definitely at the top end of the scooter market. The 103-A2 was built between 1960 and 1965 with 55,000 rolling off the production line.

Here is a link to a review of the Heinkel Tourist by Cycle World Magazine from June 1962.
http://www.edu.lahti.fi/~msani/Heinkeltesti-sivu.htm

The Perle

While the Tourist delivered at the top end of the scooter market, Heinkel was also experimenting with mopeds. In 1953 it released the Perle, an elegant 50cc moped.

Heinkel 112
In 1957 Heinkel attempted to build a mid range 'economy scooter', the 112, with a 125cc engine, but it could not compete with the cheaper Vespas and Lambrettas and never got past the prototype stage.

Marketing for the Heinkel 112 prototype. Only five were built and they never went into production. In 2013 one of the prototypes' chassis was found in Germany. http://heinkelscooter.blogspot.com.au/2016/01/1967-heinkel-promotional-magazine.html

Heinkel 150

In 1962 Heinkel again tried to break into the mid-range market, this time with the 150 featuring ... you guessed it, a 150cc 2-stroke engine. Smaller than the Tourist and with revised styling, reminiscent of the Japanese Fuji Rabbit scooter, the 150 was not the success Heinkel hoped it would be. Sales were disappointing and the model was withdrawn in 1964 after only 7,000 were built.

Heinkel Kabine

Heinkel's reliable, economic and powerful 175cc four stroke was also used to power their popular microcar, the Kabineroller. These three wheeled bubble cars were also built in Ireland for the British export market as the Heinkel Trojan.

Heinkel changes direction
The 1960's saw the inevitable decline of the scooter industry around the world. The war battered economies of Europe and Japan had now recovered sufficiently for people to consider cars as their first choice of transport, and if two wheeled transport was still desired, it was inevitably in the form of more powerful motorcycles. Demand for scooters rapidly tailed off. In 1965 Heinkel opted out of the automobile market. Heinkel's customers however were not so eager to see the demise of the marque and the Heinkel Club Deutschland bought all the spares, designs and machine tools for the Trojan, Tourist and Perle. They continue to manufacture parts and provide service to club members today.

For Heinkel Gmbh, scooters had been a prop to support their recovery, never their core business. Getting back into aircraft manufacure remained their focus and in the mid 1950s, with the Cold War heating up, the restrictions on the German aviation industry were removed. Heinkel were soon back in the game building US Lockheed Starfighters under license for the German Airforce. As the 1960s progressed there was a flurry of mergers between the many German aircraft manufacturers, including Dornier, Junkers, Blohm and Voss, and Messerschmitt and in 1965 Heinkel's aircraft wing was merged into VFW (a conglomerate including Focke Wolfe). In 1981 VFM was mergered with Messerschmitt-Bolkow-Blohm. Each of the component companies however seemed to have retained a degree of independence as Heinkel is still listed as one of the companies involved in both the Airbus and Euro-Fighter projects.

Not all of Heinkel was absorbed into VFW and MBB. A heavy industrial arm, specializing in turbines, centrifuges and chemical processing still continues to trade as Heinkel GmbH.

Interesting Links
http://www.erik.gjermundsen.net/Heinkel%20Tourist.htm
http://retrorambling.wordpress.com/2012/02/08/heinkel-tourist-103-scooters/

This article is now published in French in the scooter magazine, Scootitude
http://www.scootitude.com/?p=737

Brochures:
https://heinkelscooter.blogspot.com/2016/01/1967-heinkel-promotional-magazine.html
https://heinkelscooter.blogspot.com/2022/06/heinkel-tourist-175cc-scooter-brochure.html
< br/> Black and white photos of the models are courtesy of the Heinkel Club. https://heinkel-club.de/index.php

The order comes together

After auditing my Heinkel against the "erstzteilliste" or spare parts list from Heinkel-Club I was able to prepare a pretty comprehensive list of parts required. I must admit I was just a little shocked when I tallied up the total price of the order. It was well over 1800 Euro, which at current exchange rates meant A$3600! F*ck! I can't pretend I was expecting this to be a cheap exercise, but given that most of the machine was there the cost seemed just a little hard to swallow. I thought to myself, perhaps I'm being just a little over cautious and ordering things that I don't actually need? I went back and re-reviewed. Sure enough I convinced myself to drop a few 'surplus' items, like the complete 103-a1 indicator set, which would have set me back a couple of hundred euros. I'll find some other 'after market' set up for the indicators. Indeed, problems with dodgy original indicators have been one of my main complaints with both the Vespa and Troll.

Eventually I sent the order, neatly tabled in an Excel spreadsheet to the Heinkel-Club, highlighting (colour coded!) with a series of questions and clarifications for them to review. Spare parts meister Wolfgang responded to my queries extremely promptly, noting which parts he thought I should have ordered and which were surplus. I was very impressed. One concern was the requirement for exchange parts. Wherever possible Heinkel-Club seek to exchange and repair critical and hard to find parts. These included all the brake parts, parts of the transmission and the internal engine parts (rocker arms). I was however missing all of the exchange parts - clearly they'd been salvaged by the previous owners for this very reason. Fortunately they did agree to supply the parts, but at a premium.

Although I was dreading the outcome, I was very pleasantly surprised. The end cost was way under what I'd expected. 1200 euro including shipping. Comparing the price charged for each item against their list price in the catalogue, it seems clear that there is a membership discount or something at play.

The clean up

I've done this posting so I can post some photos of the clean up so far. Some of the parts have come up extremely well when cleaned, like the brake drum below.
Initial clean up. A soaking with degreaser and then the brake drum removed.


A good look inside reveals years of grease and dirt. The springs look pretty rusty and nothing moves.

A couple of hours with a wire brush and degreaser and they scrub up pretty well. Pleasingly, now that it's been cleaned up it works.

Over the New Year's break I started going over the chassis and body. The body looks fine. There is no major rust and only a couple of dings that can easily be beaten out. There were a few other issues though. The regulator is rusted to the chassis. It will take some effort to remove. The petrol tank also is rusted through underneath. Not a good sign. Also, the floor braces are twisted and one was rusted right through so that it fell off after a slight knock. None of these things in themselves are insurmountable problems, but they do mean more effort and more expense.

Starting on the Heinkel

It has taken me many months, but I've finally gotten around to starting work on the Heinkel. Making use of the Christmas holiday break, I dragged the boxes of parts out under the shade of the Robinia tree and with a couple of litres of degreaser and a wire brush started the clean up. Apart from the chassis and body work, there were four boxes of parts for the Heinkel. One contained the wheels and two spare tyres, in surprisingly good condition. One box contained most of an engine, one contained miscellaneous parts, largely related to the dashboard and controls, and there was a box of miscellaneous engine parts. I pulled out all the parts, categorized them, photographed them and then, where appropriate began cleaning them up to determine if they were salvageable. It was clear as I worked through the boxes that this machine has been cannibalized for spare parts as some integral parts were missing, such as the rocker arms for the engine (but the valves were all still in place). It also became apparent that I had parts from two different models - likely my 102-a1 and a 103-a1. This became quite obvious when I placed the two swing arms (drive chains) beside each other. They are noticeably different sizes. This is because Heinkel increased the wheel size from 8inch to 10inch when they released the 103-a1.

What I now know I have is:

• One full engine, minus all the mechanics at the top end
• One full set of engine seals
  
• Two spare cylinders and a spare head
  
• About quarter of a second engine (but with almost all the working parts removed)
• Two complete swing arms (for a 102 & a 103)
• Two full clutch sets and third set of clutch discs
• Two dashboards (one very badly battered)
• One hand brake control
• One foot brake
  
• One lights control
• Two wheels
• One brake drum (fully functional)
• One intact petrol tap
• Two Pallas carburetters (one missing about half its parts)
• Two engine mounting braces
  
• One petrol tank (but rusted)
  
• One complete chassis, footplate, and body work (minus seat)
• One complete headlamp
• Part of a set of indicators and rear light assembly
  
• One Heinkel flying wing symbol
  
• An assortment of other miscellaneous bits and pieces.

So, what do I need? Thanks to the good folk at the Heinkel-Club Deutschland I have a full schematic and list of available parts for the 102-A1. I've since taken several passes through the catalogue and produced a list of parts I require. It's quite long and, when it's all added up, quite expensive. In summary, the parts I need:

• Engine top end
• Exhaust and air filter
• Bike stand
• Rear shock absorber and fender
• Front brake drum
• Seat
• All handlebar controls
• Bowden cables
• Wiring harness, electrics, etc
• And some miscellaneous stuff.

Some of the items I'm sourcing from ebay.de at the moment because they can be found cheaper, although this is a bit hit and miss. Most parts from ebay are second hand and some occasionally prove to be in no better condition than the parts I'm replacing. It's all part of the fun.